Open Die Forgings

Seamless rolled rings, shafts, bars, blocks, etc.

Sizes up to 120″ diameter and 10,000 lbs

No tooling costs

Supporting Processes

Heat Treatment:     Quench & Temper, Anneal, Normalize

Machining:      CNC Turning, Milling, Drilling

Testing:       Hardness, Tensile, Toughness, Microstructure, Grain Size


  • Alloy Steel
  • Stainless Steel
  • Aluminum
  • Carbon Steel
  • Low alloy steel
  • Nickel base alloys: ( Inconel 718, Monel)

At GPi Metal Products, we provide precision metal forgings that meet the requirements of the most demanding industrial applications. Experienced in a wide variety of forging methodologies, we are capable of forging components from virtually any forgeable metal including all types of steel, aluminum, bronze, nickel, titanium, corrosion resistant, and high temperature alloys. We can supply open die forgings weighing from 5 to 10,000 lbs to meet the large part requirements of the mining, drilling, and off-road construction equipment industries.

Our forged products are reliable, durable, and strong enough to tolerate the most demanding applications. Forgings may be produced to within near net shape tolerances, or forged and rough machined to consistent dimensions thus reducing finish machining times downstream. We offer secondary services as required, including heat treating, machining, surface treatments and materials joining. Quality is assured through pre-production planning, non-destructive and destructive testing, metallurgical and first article approval process.

Committed to providing you with precision manufactured parts at a very reasonable cost, we may utilize carefully selected off-shore manufacturers to make your product more competitive in the marketplace.

We guarantee that all parts meet U.S. metallurgical standards and adhere to all relevant industry specifications. Our extensive capabilities are outlined below. Please contact GPI Metal Products today to learn how we can provide and economical solution for your next project.

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  • Alloy Steel
  • Aluminum
  • Aluminum Bronze
  • Brass
  • Bronze
  • Carbon Steel
  • Chromium Vanadium Steel
  • Copper Alloy
  • Ferrous
  • High Temperature Alloy
  • Inconel
  • Corrosion Resistant
  • Iron Alloy
  • Maraging Steel.
  • Micro-Alloy
  • Nickel Steel
  • Rolled Steel
  • Stainless Steel
  • Titanium
  • Tool Steel
Closed Die Forging Weight
  • .5 to 500 lb.
Open Die Forging Weight
  • Up to 10,000 lb.
  • Near Net Shape
  • Pump Parts
  • Transmission Parts
  • Machinery Parts
  • Bearings
  • Crankshafts
  • Flanges
  • Gears
  • Hubs
  • Shafts
  • Shapes
  • Sleeves
  • Tees
  • Tubes
  • Valves
  • Vanes
  • Weldless Rings
  • Wheels
Secondary Forging Processes
  • Heat Treatment
  • Cleaning
  • Grit Blasting
  • Metal Testing
  • Inspection
  • Machining
  • Plating
  • Polishing
  • Chemical Milling
  • NDT (Nondestructive Testing)
  • Destructive Testing
  • Metallurgical Testing
  • Magnetic Particle
  • Fluorescent Penetrant
  • Liquid Penetrant
  • Dimensional
  • First Article Approval Documentation
  • PPAP (Production Part Approval Process)
  • FMEA (Failure Modes and Effects Analysis)
Additional Services Provided
  • Assembly
  • Casting
  • Design
  • Engineering
  • Fabrication
  • Tooling
Production Volume
  • Prototype and Large Scale Production Volume
Industry Focus
  • Oil & Gas Exploration and Extraction
  • Hydraulic Fracturing
  • Aerospace
  • Medical
  • Mining
  • Petrochemical
  • Automotive
  • Recreational Vehicle
  • Power Generation
  • Land Based Gas Turbine
  • Wind Power Generation
  • General Industrial
Intended Application
  • Off Road / Construction Equipment
  • Drilling
  • Transmissions
  • Machinery
Industry Standards
  • ASTM
  • SAE
  • AISI
  • TUV
File Format
  • SolidWorks
  • AutoCAD